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Marie Jays Metal Products Co.,Ltd
A Reliable Supplier of Precision Custom Parts Marie Jay's Metal Products is a good and reliable partner to design, develop and supply precision custom parts and OEM machined metal products to work
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High quality hot selling HIP Sintered cemented carbide roll ring

Marie Jays Metal Products Co.,Ltd
Marie Jays Metal Products Co.,Ltd
City: Zhuzhou
Province/State: Hunan
Country/Region: China
Tel: 86-0731-28112392
Contact Person:
Mrs Grace

High quality hot selling HIP Sintered cemented carbide roll ring

Brand Name : M&J
Model Number : Various
Place of Origin : China
MOQ : 10
Price : USD 0.1-99/PC
Payment Terms : T/T, Western Union, MoneyGram
Supply Ability : 100000PCS/WEEK
Delivery Time : 2-25working days
Packaging Details : In cartons, carton size 23x13x10cm
Products name : High quality hot selling HIP Sintered cemented carbide roll ring
Key words : cemented carbide roll ring
Grade : YL10.2
Cobalt : 10%
Density : 14.5g/cm3
Hardness : 92HRA
T.R.S Mpa : 2400
Usage : For cold and hol rolling
Size : Various
Samples : Free
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Product Description


Description of cementd carbide roll ring:


Characteristics of the carbide roll ring

High hardness and good wear resistance: Hardness at room temperature can reach HRA78-89, good red hardness under high temperature, 600C over high-speed steel, 1000C over the room temperature of carbon steel.


High mechanical strength: the compressive strength of up to 6000MN/m2, 900C, the bending strength can still above 1000MN/m2

High modulus of elasticity: good rigidity at room temperature, no significant plastic deformation, Young’s modulus is 2-3 times that of steel.

Corrosion resistance and good oxidation resistance: acid alkali, 600-800C without significant oxidation.

The linear expansion coefficient is small: in the range of 20 to 400C for steel 0.35 to 0.65.

Conductivity: Similar with iron and ferroalloy.

The thermal conductivity of steel 1/2, copper 1/3

High density: carbide roll ring density is much larger than the steel used in rolling the field of carbide roll ring binder content of 6 percent to 30 percent, the density is between 12.6-14.8 g/cm3a


Tungsten Carbide Rolls (2) - Application

Application of tungsten carbide rolls

Within the metalworking industry, tungsten carbide rolls are used in a wide variety of applications, including.

Hot Rolling

· Wire rod finishing mills

· Wire rod intermediate mills

· Cantilevered stand mills for rounds and shapes

· Merchant bar mills - rounds, rebar, shapes

· Pinch rolls - guide rolls

· Roller entry guides

Cold Rolling

· Cluster mill work rolls

· 2-Hi narrow strip mills

· Wire-flattening and forming mills

· ERW tube mills

· Turks heads

Table 2 shows some selected applications with illustration of some performance data. Some early applications are also listed in the table.

Table 2: SinterMet, Inc. Tungsten Carbide Roll Performance Data (Large Rolls) [123]

Rolling Mill Description and Speed of Stand Using WCApplicationGrade (%)Hardness Rockwell
A
Tons/ Pass/ TripTons/ 0.001 in Stock Removal
WCBinder
Danieli continuous bar mill finishing stand 1,300 fpmEqual leg angles
1-1/2 x 1-1/2 in
85 7515 2586.3 83.51,600 to 2,50053
Danieli continuous bar mill leader stand 1,450 fpmReinforcing bar
No. 3 leader
No. 4 leader

85
85

15
15

86.3
86.3

1,460
2,241

22
34
Schloemann bar mill
1,400 fpm
Reinforcing bar
No. 4 leader
No. 5 leader
Carbon steel bar
3/4 in oval leader

85
85

85

15
15

15

86.3
86.3

86.3
--
Morgan rod mill cantilevered intermediate standsIntermediate
before N-T block 0.854 in round
752583.012,000300
Morgan continuous bar millAISI 6150 rounds 9/16 in851586.3750-
Schloemann rod millSpecial steel rod851586.3--
Schloemann rod millCarbon steel rod851586.3--
Danieli/ Morgardshammer millCarbon steel bar - 9/16 in oval leader
Carbon steel bar - 9/16 in round finisher

80

80

20

20

85.0

85.0

2,338

2,338

67

35

Danieli
1,900 fpm
2,300 fpm
Carbon steel bars -
7/8 in round preleader
3/4 in oval
3/4 in round

80
80
80

20
20
20

85.0
85.0
85.0

6,800
3,000
2,500

133
60
76
Morgan intermediate standsCarbon steel bar - 7/32 in ovals and rounds passes preceding finishing block802085.07,400
Danieli/ Morgardshammer mill 1,130 fpm1x1 in equal leg angles80
80
20
20
85.0
85.0
1,45073
Morgan rod mill cantilevered intermediate standsCarbon steel bars oval and round leaders before N-T block802085.0--

Mills today are equipped with composite rolls utilizing tungsten carbide rolling rings. The rings are fixed onto roll mandrels so as to resist rolling torque while avoiding detrimental tensile stresses.

For rolling mills equipped with modern cantilevered intermediate stands, tungsten carbide has developed as the material of choice in many rolling mills throughout the world. Both solid tungsten carbide rolls and composite tungsten carbide rolls have enabled users to limit roll changes in these stands to as few as one for every four of the "8 in" rolls immediately after them.

Most finish blocks (e.g. No-Twist mills) are equipped with pinch rolls at the entrance to the laying head. At rolling speeds approaching 20,000 ft/min (100 m/s), tungsten carbide pinch rolls are preferred over other materials in this application.

1.Tungsten carbide rolls can last up to 50 times longer than conventional, hardened tool steel rolls

2.Tungsten carbide increases the tooling life before regrinding, lasting up to 10 times longer than conventional, hardened tool steel rolls

3.Guaranteed product performance

4.Solves excess wear problems on any roll section of the mill

5.Fewer changeovers, due to excessive wear on hardened tool steel rolls

6.Holds tighter tolerances on tube and pipe

7.Tungsten carbide rolls should be considered, when high footage/tonnage is required from any one particular size

8.Eliminates pick-up to give tube and pipe a better surface finish

9.Rolls can be solid carbide on smaller mills or carbide-inserted for larger rolls



Packaging & Shipping

Our Packaging


Our Shipping

We mainly choose the following delivery ways:


Shipment: by Express/ by Air /by Sea

We can arrange shipment according to our customers’ requests.

If there is any problem related to the shipping, please feel free to contact us.


Our Services

  1. We will try our best to reply our customers’ requests within 24 hours.

2. We will maintain effective and efficient communications with our customers.

3. We provide first-class quality control and after-sale services.


Supplying Services

Products we supply and make are:

1. Tungsten carbide products:

Carbide Rods, Carbide Bars, Carbide Strips, Carbide Plates, STB Carbide Blanks, Drawing Dies, Cold Forginng Dies, Carbide Disc Cutters, Carbide Inserts, Carbide Shims, Carbide Burrs and Carbide Burr Blanks, Carbide Mining Bits, Carbide Drilling Bits, Carbide Cutting Tools for Wood and Bamboos, Tile Cutter Wheels, Scriber Tips, Customized Carbide Products etc.


2. Titanium and titanium alloy products:

Titanium Rods, Titanium Tubes, Titanium Pipe Fittings, Titanium Plates, Titanium Sheets, Titanium Foils, Titanium Wires, Titanium Nuts and Bolts, Titanium Brazing and Casting, Cutomized Titanium Products etc.


Quality Control

* We will inspect and test all products after finishing production and before delivery.

* We can provide dimension & inspection certificate as customers' requirements.

* We also can provide customers' samples dimensional verification.

Company Information

Marie Jay's Metal Products Co., Limited is located in Zhuzhou, Hunan, China, which is a heavy industrial city and hometown of tungsten carbide.


Marie Jay's Metal Products Co., Limited's main focus is in the metal-processing industry. We specializes in design, development, and production of metal products in the fields of tungsten carbide products, titanium & titanium alloy products, nitinol products, molybdenum products, and other casted or machined products, such as ductile iron casted & machined products, gray iron casted & machined products, aluminum casted & machined products, and copper casted or forged & machined products etc. We especially pay attention on tungsten carbide products, titanium & titanium alloy products, and nitinol products.




We are a professional Chinese manufacturer and supplier. And also we work with some factories by joint stock method. Our prices are competitive, and we can supply good quality products and comprehensive services as well.

We export our products and develop new products according to customers' requirements to USA, Mexico, South America, Germany and western countries etc. by working with an export company.


Work with us, you will benefit financially and conveniently from our good quality and services, and competitive prices.




Photos of Tungsten Carbide Equipments


Photos of Machines


Contact Us

Marie Jay's Metal Products Co., Limited

www.mj-metalproducts.com

Tel: +86-731-22130772, 28112392

Fax: +86-731-28112381

Email: grace.long@mj-metalproducts.com

Address of Our Office:

B402 Chuangxin Building,1 Mingri Road,Tianyuan District, Zhuzhou, Hunan, China

FAQ

C: Why should I choose your company for partner?

M: As you know, the raw material of low price makes your product more competitive in the market. That means it will make your sell much easier.


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